Primary energy demand and energy costs of fixed-bed drying using the example of chamomile flowers

Abstract

Energy use efficiency in the drying of medicinal and aromatic plants is largely determined by weather conditions and process parameters. While the former are beyond control, the latter can be optimized. In order to achieve such optimization, different energy supply variants, based on typical operating conditions of batch-type grate drying in Thuringia, Germany, were analyzed. It was found that partial air recirculation and integration of heat pumps allow substantial savings in primary energy. However, under the constraint of German energy prices, significant savings in energy costs can only be achieved if combined heat and power generation systems are applied at the same time.     

导热绝缘PE-LD/PE-g-MAH/h-BN泡沫塑料的制备及性能研究

采用熔融共混法制备了一系列导热绝缘的低密度聚乙烯/马来酸酐接枝聚乙烯/六方氮化硼(PE-LD/PE-g-MAH/h-BN新型泡沫塑料，研究了相容剂PE-g-MAH的加入、h-BN含量对PE-LD/PE-g-MAH/h-BN泡沫体系导热性能、绝缘性能、力学性能及热稳定性的影响。结果表明，PE-g-MAH有利于增加PE?LD与h?BN的界面黏结，增强泡沫体系拉伸强度和断裂伸长率，显著提高其热导性能；当h-BN含量为30 %时， PE-LD/PE-g-MAH/h-BN泡沫体系的导热率为0.256 W/(m·K)，相对于PE-LD/h-BN泡沫体系的0.217 W/(m·K) 和纯PE-LD泡沫体系的0.039 W/(m·K)，热导率分别提高1.18和6.57倍，同时保持较好的绝缘性和热稳性。     

水平管内R245fa/R141b沸腾换热特性的实验研究

针对新型混合工质R245fa/R141b，开展水平光滑管(外径10 mm)内工质沸腾换热特性的实验研究，对比纯工质与混合工质的换热性能及4种常用关联式的预测精度。结果表明：纯工质与混合工质的沸腾传热系数均随质量流速和热通量的增加而增大，随饱和压力的增加而减小；随干度的增加，沸腾传热系数均先增大后减小，即存在“过渡干度”，且混合工质的过渡干度大于纯工质；干度小于0.55时，混合工质传热系数小于纯工质；干度大于0.55后，混合工质的传热系数更高；随R245fa质量分数的增加，混合工质的沸腾传热系数增大。在所选关联式中，Gungor-Winterton关联式能准确地预测工质在光滑管内的沸腾换热特性，平均相对误差为16.67%。     

石蜡与石蜡/膨胀石墨熔化性能的实验研究

为改善相变储能过程中石蜡(PA)的熔化性能，向PA中添加少量膨胀石墨(EG)制备了4种配比的石蜡/膨胀石墨复合相变材料(PA-EG)。通过热物性分析筛选出合适配比的PA-EG，并对其和PA在水平管壳式相变储能单元中的熔化过程进行了实验研究。根据相变材料的温度场变化以及加权法计算得到的熔化分数变化，对比分析了添加EG前后PA的熔化性能，并探究了加热温度对相变材料熔化性能的影响。结果表明，PA-EG3的热导率比PA高了7倍，且两者的相变温度和潜热相差不大。PA-EG3熔化过程中的自然对流效应弱于PA，但是较高的热导率能够显著改善相变储能单元中下部的熔化，使得其整体熔化速度快于PA。当加热温度为80℃时，PA-EG3的熔化过程比PA缩短了78.16%。此外，降低加热温度会使PA和PA-EG3的完全熔化时间都显著增加，但相同条件下PA-EG3的增加幅度更小。     

基于斯特林制冷机的文物恒湿展柜设计及实验研究

博物馆文物保存过程中相对湿度对文物的影响尤其重要，因此针对目前小型展柜广泛采用的半导体制冷存在制冷量小的缺点，结合斯特林制冷机制冷量大、寿命长、安全可靠等优点，设计并搭建了一台基于斯特林制冷的文物恒湿展柜装置，实现对微环境中相对湿度的精确调节。将斯特林制冷机的冷头置于优化设计的水槽中用于控制水温，采用空气与水直接接触的方式控制展柜内空气湿度。结果表明：使用散热片以及小型循环水泵可以大幅提升冷头与水之间的换热效率；合理的风机控制策略可以有效提升展柜湿度调节速度，维持湿度稳定，降低系统能耗；展柜内的相对湿度在45.0%～65.0%之间连续可调，并能保持稳定。     

一种钛白粉转窑煅烧尾气余热利用新装置

钛白粉煅烧转窑尾气的高湿、高硫、高酸露点的特性使得转窑尾气余热利用过程中换热器寿命不理想。在总结已有尾气余热利用方式存在问题的基础上,提出了一种长寿命、易维护的套管式热管余热利用装置,该装置由彼此分离的换热套管通过弯头、法兰连接成为整体,尾气垂直横掠双层套管段,与高硫、高湿的尾气通过相变介质的相变完成热量由尾气向取热介质的转移,产生钛白粉生产工艺所急需的蒸汽,双层管的相变换热套管对比单层管的重力热管换热器寿命明显延长;连接换热套管的单层管弯头不与高湿、高硫尾气换热,大大减轻了尾气对单层管的腐蚀。换热器应用在3.6 m×58 m的钛白粉煅烧窑上,每年可以产生0.9 MPa的水蒸气1.12万t,为企业带来可观的经济效益。     

Mechanical properties and microstructure of Yb2SiO5 environmental barrier coatings under isothermal heat treatment

Yb₂SiO₅ (ytterbium monosilicate) top coatings and Si bond coat layer were deposited by air plasma spray method as a protection layer on SiC substrates for environmental barrier coatings (EBCs) application. The Yb₂SiO₅-coated specimens were subjected to isothermal heat treatment at 1400 °C on air for 0, 1, 10, and 50 h. The Yb₂SiO₅ phase of the top coat layer reacted with Si from the bonding layer and O₂ from atmosphere formed to the Yb₂Si₂O₇ phase upon heat treatment at 1400 °C. The oxygen penetrated into the cracks to form SiO₂ phase of thermally grown oxide (TGO) in the bond coat and the interface of specimens during heat treatment. Horizontal cracks were also observed, due to a mismatch of the coefficient of thermal expansion (CTE) between the top coat and bond coat. The isothermal heat treatment improves the hardness and elastic modulus of Yb₂SiO₅ coatings; however, these properties in the Si bond coat were a little bit decreased.     

Effect of shielding rates on upward flame spread over extruded polystyrene foam in vertical channel and heat transfer mechanism

Fire hazard of extruded polystyrene (XPS) thermal insulation materials has aroused public concern. In order to develop flame spread theory and the guideline for fire risk assessment of XPS, an experimental study on upward flame spread behavior and heat transfer mechanism of XPS in a vertical channel with different frontal shielding rates was conducted. Maximum temperature at the place 2 cm from XPS surface and at the center of channel first increase and then decrease as the shielding rate rises. The former is higher than the latter. Experimental value of average flame height rises as the shielding rate increases. A model for predicting the flame height is built, and the predicted results are consistent with the experimental results. Moreover, the relation between flame height and pyrolysis height under different shielding rates is obtained. The flame spread rate rises as the shielding rate increases. A prediction model of flame spread rate is established, and its prediction results are more accurate compared with those from previous models. The model also predicts that radiative heat transfer is the dominant heat transfer mode, accounting for 93% of the total heat transfer. This work is beneficial for fire risk assessment and fire safety design of building façade.     

高速飞行器燃油热管理系统飞行热航时

目前高速飞行器机载热负荷呈指数上升趋势，而由于气动加热作用，机身温度随航时增长也持续上升，这两者严重限制了高速飞行器的续航时间和电子设备的使用时长。燃油作为飞行器所必须携带的大比热容液体工质，是机载热沉的优选。燃油热沉利用会受气动加热、耗油量、飞行时长的综合影响。本文以机载燃油热沉为核心，研究高速飞行器燃油热管理系统参数设计对飞行热航时的影响。建立了燃油-消耗性冷却剂热利用系统的动态特性方程，并提出热航时的概念以衡量热负荷作用下燃油不发生超温的飞行时长，详细讨论了上述各影响因素与热利用系统参数对热航时的影响。上述研究可为高速飞行器热管理系统设计选型提供参考。